Summer has officially arrived, but for more than a month it’s been miserable in the tent. When it’s a beautiful day outside, it’s hellishly hot and humid in that plastic bubble. Using fans helps how I feel, but epoxy has a very short pot life even when I use the slowest hardener. It’s very frustrating. That said, I’m still making progress in the V-berth.
But first, I’m going to make the cabinet box and attach it to the panel. I considered doing it after I installed the panel, but I think it’ll be easier if the box is installed first.
After cutting the rest of the cabinet box panels, I took them home and varnished them. I’ve got a bunch of cans of Varathane, lacquer, Minwax polyurethane and Helmsman Spar Varnish I’d like to use up. The inside of these cabinets is a good place for it.
The hot temps in the tent make it challenging to glue the box together. The epoxy kicks really fast. First I wet out the rabbets and the matching panel edges with straight epoxy, then I add wood flour to the epoxy and apply it over the wetted out areas. Next, I fit the pieces together and clamp until I get some of the thickened epoxy squeezing out of the joint. Then I wipe down the joint with alcohol to remove any excess epoxy, and it’s on to the next piece until it’s all assembled.
I have one more box to make, then I’ll insulate everything and install the cabinets.
Next up in our 1969 Chris Craft Roamer 46 Refit: More V-berth Cabinetry Storage Boxes