1969 Chris Craft Roamer 46 Refit: Installing the Last Aft Stateroom Overhead Filler Boards

With the aft stateroom fascia panels installed, I’m getting pretty close to having the Whisper Wall installer come and put in the headliner. The last few things I have to do is 1) install the final filler panels between ceiling frames at the entryway to the stateroom; 2) make a box to hide the aft head slider door hardware, and 3) do something to make the forward bulkhead in the aft stateroom pretty.

I need to remove some insulation before I can fit filler panels

The filler panels are required between the frames so the Whisper Wall tracks will have solid attachment points all the way around the room perimeter.

Every gap between the frames has too much insulation

 

 

 

I didn’t plan to use Whisper Wall headliner when I did the spray foam insulation

After a bit of work with a putty knife, I was ready to make the filler panels

50-year old 3/4″ plywood will make great filler panels

Good ol’ Chris Craft Doug fir plywood looks perfectly solid

Getting closer

ShopSmith bandsaw is handy for cuts like this

Nice!

And another

The last filler panel, glued and screwed in place

Next up in our 1969 Chris Craft Roamer 46 Refit: Making the Aft Head Sliding Door Box

4 comments on “1969 Chris Craft Roamer 46 Refit: Installing the Last Aft Stateroom Overhead Filler Boards

  1. Ben's avatar Ben says:

    Looking good. That’s some nice plywood — unlike the “best” grade I recently bought at a hardware store, where the surface plies were paper-thin.

    • 1969roamer46's avatar admin says:

      Thanks Ben!

      You got that right! The old Doug fir is soooo much better than what’s available now. 1/16″ face veneers…it’s good stuff.

      Cheers,
      Q

  2. Kent's avatar Kent says:

    I wonder how many time you’ve said “Glued and Screwed”?– Not important though.. Just wondering..
    Keep Plug’n away..

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