1969 Chris Craft Roamer 46 Refit: Sanding and Spraying the 2nd Coat on the Mahogany Panels

The good news is that I’m finally making progress on getting mahogany plywood clear coated. The bad news is that, realistically, there’s no way I’m going to splash the boat this year. I’m OK with that. Life gets in the way sometimes…gotta just roll with it and keep an eye on the prize.

Start the day sanding

The panels in the pic above are for the laundry, storage, and clothes closets on the port side of the aft stateroom.

Pretty mahogany

More porthole surround panels

I like that Mirka Ceros sander. It’s super light–about the same as an air sander–but uses a DC brushless motor.

Back panels for the V-berth head cabinet

Sanded and wiped down…ready for the second base coat

Slight modification to the filter box

The filter material was being hit directly with the air flow from the extractor fan hose, causing the center of the filter to get coated and clogged up with the thick ICA base coat clear. So I put a piece of scrap 1/4″ luan in as a deflector baffle. Hopefully, the ICA will stick to the inside of the box and disperse out across the face of the filter material now instead of concentrating in the middle.

Time to spray

Next morning…good lookin’ base coat!

Pretty panel

I like that little cabinet panel. Unfortunately, it’ll almost never be seen since it’s the back panel for the toilet paper storage cabinet in the V-berth head.

The painter really flowed out the ICA base coat nicely

I had two loads of mahogany to be base coated. So with the first load done, I sanded the second load and hung the panels in the origami spray booth. The painter came and sprayed at the end of the day. The following morning, the panels were ready to come out of the booth for one more round of sanding with 320 grit.

V-berth wall panels with 8 coats of ICA base coat clear

Very pretty mahogany

Transom cabinet panels look good

All of the panels got four coats of ICA base, followed by sanding with 240 grit to a smooth finish. We just applied four more coats of base, and everything is looking good.

Next up in our 1969 Chris Craft Roamer 46 Refit: Final Sanding and Spraying the Top Coat on the Mahogany Panels

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2 comments on “1969 Chris Craft Roamer 46 Refit: Sanding and Spraying the 2nd Coat on the Mahogany Panels

  1. Ben Bertz says:

    Looking great. When the day finally comes that you can put the boat into the water, it’ll be reconstructed to a higher standard than factory-new!

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